Doing large machinery maintenance is vital to the life and efficient of the machine itself. Large and heavy machines make it possible for industries to operate on a large-scale basis. Agriculture and mining are some of the global industries that would have never existed today if not because of the large machinery to support the operations.
Why Maintenance is Necessary?
Preventive maintenance keeps the value of the equipment. Doing so will extend the life of the equipment while keeping the operator safe. This will also ensure the availability of the machine.
Being able to detect problems immediately will allow repairs before the situation gets worse. Not taking the machine offline for extensive repairs mean that there will be no production interruptions. Performing regular inspection and analysis will help predict and prevent failures in the component that may potentially create hazards and breakdowns of machine.
Important Tips for Machine Maintenance
Keep a Daily Record of the Use and Check Operations
As a result of unskilled handling, large machines can be prone to wear and breakdown. But keeping a record of machine use, as well as monitoring the daily operations will be able to pinpoint where and when the machine has been used inadequately.
Keep a Schedule of Planned Maintenance
Since components can break down and wear can’t be avoided, it’s important that you establish forecasts. This should have the expected life of the components and schedule when to replace them. Replacement of the parts need to be done by a knowledgeable technician.
Lubricate and Clean Regularly
Working with heavy machines need daily maintenance. There are some components, especially the moving parts in power trains and engines, that need regular lubrication. On the other hand, there are some components like bearings and hydraulic lifts that should be lubricated and monitored at the first sign of need.
Inspection and Monitoring of Components for Possible Wear and Damage
Having a planned maintenance on schedule will help predict component wear. Inspect the components on an ongoing basis in order to monitor any wear and prevent potential failure. The components that need to be replaced ahead of the scheduled time is a sign of a larger problem that needs to be diagnosed.
Protect the Equipment during Storage
Large machines need to be stored under cover whenever necessary. Turbines, motors, mixers, as well as other large equipment need to be rotated frequently. Make sure that idle machines are inspected for condensation, rust, and contamination. Also, don’t forget to inspect the lubricants. One good solution for the damages caused by humid and warm environments is oil-mist lubrication.
Doing large machinery maintenance may be a bit more difficult than when handling smaller types of machines but it is something that is of great importance. Make sure to follow the tips so you ensure that your machine will function efficiently for a long period of time.
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